Tuesday 28 November 2017

GCSE OCR Gateway Chemistry C6.1o Alloys

GCSE OCR Gateway Chemistry C6.1o Alloys

C6.1o  To be able to describe the composition of some important alloys in relation to their properties and uses: Alloys to include steel, brass, bronze, solder, duralumin

Alloys

Composition and uses

Name of alloy
Composition
Example of use
Steel
 
Iron, carbon (0.2%-2% by weight) and other metals commonly from manganese, chromium, nickel, silicon, molybdenum, tungsten, vanadium even uranium.
Tools, sheet metal, pipes, construction materials of all kinds, military shells and armour, cutlery, 
Brass

Typically 65% copper 35% zinc but there are a range of specialist types and applications which you can find here
Pipes, plumbing, cartridge cases, coinage, ships bells and propellers, musical instruments etc….
Bronze

Typically 88% copper and 12% tin but there is a range of different types according to their use.  You can find out more here
Coinage, sculpture, architectural features, military weapons etc…
Solder

Typical soft solder is 60% tin with 40% lead though new lead free solders are coming into more common uses such as tin–silver–copper solders (18/64/18%)
There is much more to be found here
Electronics, avionics, electrical applications of many types, plumbing,
Duralumin

Typically duralumin contains Aluminium with copper 4%, manganese 0.5-1% magnesium 0.5-1.5% and possibly some silicon.
Aircraft construction, electrical cabling

In this table what I’ve done is to take a specific example of each of the alloys and link it to its use based on that specific property.


Alloy
Property
Use
High carbon steel iron with 2% carbon sometimes called cast iron
Hard, strong but brittle
Pots e.g. cast iron ware such as Le Creuset cookware
Cartridge brass 70% copper 30% zinc
Good cold working properties
Ammunition cases, plumbing and hardware
Bell bronze 20% tin 80% copper
Highly resonant and sonorous
Bells
Soft lead solder 63% tin with 37% lead
Specific low melting point of 183oC the lowest of all lead solders and a true melting point not a melting range.
Electrical and electronic work
2024 aluminium alloy or duralumin that is aluminium with 4.5% copper 0.5% manganese and 1.5% magnesium
It has a low density of 2.78g/cm3
Used to form aircraft parts

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